ULSE - UL 486C
Splicing Wire Connectors
| Organization: | ULSE |
| Publication Date: | 30 June 2023 |
| Status: | active |
scope:
1.1 This Standard applies to single-polarity, hand-, or tool-applied splicing wire and cable connectors intended for use with all alloys of copper, aluminum conductors, or copper-clad aluminum conductors, or all three, in accordance with the Canadian Electrical Code Part I, CSA C22.1, in Canada, the National Electrical Code, NFPA-70, in the United States of America, or the Standard for Electrical Installations, NOM-001-SEDE, in Mexico, as follows:
Note: Copper-clad aluminum conductors are for use only in the United States in accordance with the National Electrical Code, NFPA 70.
- a) Connectors intended to hold two or more conductor(s);
- b) Connectors intended for use in appliances and equipment that comply with the requirements for such appliances and equipment;
- c) Connectors intended for use with 6 AWG (13.3 mm2) or smaller conductors;
- d) Uninsulated connectors that are used in circuits rated 8 000 V and less;
- e) Connectors intended for use in air-handling spaces; and
- f) Exothermically welded wire connectors.
Note: Examples of splicing wire connectors include twist-on connectors, insulation-piercing or displacement connectors, spring-action connectors, tool-applied crimp, mechanical set-screw connectors, etc.
1.2 This Standard is intended for splicing wire connectors suitable for use with conductors in the size ranges as follows:
- a) Aluminum:
- 1) 12 AWG (3.3 mm2) and 10 AWG (5.3 mm2) solid;
- 2) 12 AWG (3.3 mm2) to 6 AWG (13.3 mm2) stranded, Class B concentric, compressed, and compact; and
- 3) 12 AWG (3.3 mm2) to 6 AWG (13.3 mm2) stranded single input wire (SIW).
- In Mexico, the use of aluminum conductors is permitted only with thermoset insulation and for sizes of 6 AWG (13.3 mm2) and higher.
- b) Copper-clad aluminum:
- 1) In Canada, this construction is not allowed.
- 2) In Mexico, this construction is not allowed.
- 3) In the United States:
- i) 12 AWG (3.3 mm2) and 10 AWG (5.3 mm2) solid; and
- ii) 12 AWG (3.3 mm2) to 6 AWG (13.3 mm2) stranded, Class B concentric, compressed, and Class C concentric.
- c) Copper:
- 1) 30 AWG (0.05 mm2) to 10 AWG (5.3 mm2) solid; and
- 2) 30 AWG (0.05 mm2) to 6 AWG (13.3 mm2) stranded, Class B concentric and compressed, and Class C concentric.
- d) Compact-stranded copper conductors:
- In Canada and Mexico, for 8 AWG (8.4 mm2) and 6 AWG (13.3 mm2).
- In the United States this is not applicable.
- e) Rigid (solid and stranded) metric wire sizes, Classes 1, 2, 5, and 6, in the range of 0.5 - 10 mm2, in addition to AWG sizes, with AWG ratings mandatory and metric wire ratings optional.
- Note 1: Metric wire sizes are based on the IEC Standard for Conductors of Insulated Cables, IEC 60228.
- Note 2: For example, a connector rated for 6 AWG (13.3 mm2) - 14 AWG (2.1 mm2) may be additionally rated for 10 - 2.5 mm2. See Annex C for example.
- f) Other class and strand configurations as indicated by marking.
1.3 These requirements cover splicing wire connectors intended for:
- a) Copper-to-copper;
- b) Aluminum-to-aluminum
; - c) Copper-clad aluminum-to-copper-c
lad aluminum; - d) Copper-to-aluminum or copper-clad aluminum and aluminum-to-copper-c
lad aluminum conductor combinations intended for intermixing of conductors and dry locations only; or - e) All of the above.
1.4 This Standard is intended for splicing wire connectors suitable for currents not exceeding the ampacity of insulated conductors rated 75 °C or 90 °C, in accordance with the rating of the connector.
1.5 This Standard does not apply to:
- a) Insulated splicing wire connectors intended for use at voltage levels in excess of 2 000;
- b) Terminal wire connectors;
- c) Wire binding screw terminals;
- d) Built-in terminal connectors on devices rated less than 30 A and intended for outlet box mounting or having provision for stress relief;
- e) Built-in terminal connectors on devices having integral cable clamps;
- f) Flat quick connect terminals; and
- g) Soldering lugs.
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