WRC - BULLETIN 450
NPS 4 CLASS 150 BOLTED FLANGED JOINTS SUBJECTED TO PRESSURE AND EXTERNAL BENDING LOADS
| Organization: | WRC |
| Publication Date: | 1 April 2000 |
| Status: | active |
scope:
The effect of external bending moments on flanged joints in pipe
lines, vessel nozzle flanges and vessel body flanges has often
proven to be a difficult problem to assess. The basic design
procedure presently being used in Section III, Division 1 of the
ASME Boiler and Pressure Code involves the calculation of an
internal pressure that replaces the bending moment. This is
referred to as the equivalent internal pressure which is added to
the design pressure. The equivalent pressure approach simplifies
the calculation procedure thus making them amenable to hand
calculations. In recent years this procedure has been questioned.
Many feel this approach is overly conservative. It is also
important to realize that the equivalent pressure procedure does
not take into account the flange geometry, gasket characteristics,
joint leakage, etc. With the increased emphasis on air pollution,
especially the EPA strict regulation of fugitive emissions, it has
become important to assess the effect of external bending moments
on flange leakage. As a result, ASME Piping Committee B-31
requested that the applicable PVRC Committee investigate this
problem area to determine the adequacy of the present equivalent
pressure procedure and if necessary, develop a new or alternate
procedure for adequately accounting for the effects of external
bending moments on the design of bolted flanged joints. This WRC
Bulletin is the first in a series covering the tests in this
program. The bulletin documents PVRC Projects 94-26 and 96-01 which
covers the bending moment testing on a NPS 4 class 150 weld neck
and lap joint flanges with standard sheet gaskets. In these tests
as well as subsequent tests, some or all of the following
parameters are to be monitored as a function of the applied bending
moment: bolt load, gasket stress distribution, leak rate
(tightness), flange and pipe stress levels, and flange rotation.
Tests involving spiral wound gasket without inner gage rings will
monitor the phenomena of inward radial buckling to determine the
influence of non-symmetric loads on this problem. The results of
this test program will also assist PVRC and/or ASME in developing a
strategy/procedure for re-rating standard flanges (ASME B16.5)
based on the type of gasket and the associated joint tightness as
well as the parameters used in developing the present rating
tables. As this experimental program was being implemented, the
ASME Special Working Group on Bolted Flanged Joints (SWG-BFJ)
adopted a more comprehensive method for considering External
Moments and Axial Loads for its new bolted flanged joint design
rules. This method, based on the theoretical work of W. J. Koves,
does consider joint leakage via the same new rules that incorporate
the PVRC gasket constants and the concept of tightness. The Koves
method also considers gasket and joint stiffness although this
aspect is currently not a part of the proposed new ASME Bolted
Joint Design Rules. The work presented in this WRC Bulletin as well
as those to follow should prove helpful in evaluating/validatin
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