UNLIMITED FREE ACCESS TO THE WORLD'S BEST IDEAS

close
Already an Engineering360 user? Log in.

This is embarrasing...

An error occurred while processing the form. Please try again in a few minutes.

Customize Your Engineering360 Experience

close
Privacy Policy

This is embarrasing...

An error occurred while processing the form. Please try again in a few minutes.

AGMA - 13FTM13

Gear Failure Analysis and Lessons Learned in Aircraft High-Lift Actuation

active, Most Current
Organization: AGMA
Publication Date: 1 September 2013
Status: active
Page Count: 15
scope:

Abstract

Several gear failure cases and lessons learned in the development phase of aircraft high lift actuation systems are presented, including leading edge geared rotary actuators, and trailing edge geared rotary actuators, sector gears and pinions, and offset gearboxes. The high lift system of an aircraft, which contains trailing edge flaps and/or leading edge slats, increases lift for takeoff, controls flight during cruise, and reduces speed while increasing lift for shorter landing distance.

Many of these components contain highly loaded gears to increase the power to weight ratio. Because of requirements on weight or envelope and consideration of cost, the gears are always designed to the limit with reasonable margins of safety in a high lift system. The structure which supports the gears is limited in size and simplified, and the gear material and heat treatment are selected for easy manufacturing. Therefore, when misalignment and/or deflection of the gears are large enough to cause reduction in tooth contact area, the stress on gears becomes large enough to cause damage. The failure modes can be classified as spalling or pitting at the location of concentrated loads. Most of the problems can be resolved by providing correct lead modification to alleviate the concentrated loading, while some need increase of the gear diameters, design modifications, or introduction of materials with higher allowable.

Document History

13FTM13
September 1, 2013
Gear Failure Analysis and Lessons Learned in Aircraft High-Lift Actuation
Abstract Several gear failure cases and lessons learned in the development phase of aircraft high lift actuation systems are presented, including leading edge geared rotary actuators, and trailing...

References

Advertisement