The various configuration of the connectors are intended for
use as follows:
a. Series I connectors: General application within weapon system where a
quick disconnect coupling system is required for blind mating or other
mating problem areas. These connectors provide high-vibration
characteristics and are suitable for severe wind and moisture problem
(SWAMP) areas with proper connector accessories.
Class G, finish F - Provides a conductive shell for EMI
considerations but with additional requirements for space grade
applications.
Class H, - Same as class Y but with additional requirements for
space grade applications
Class T, finish F - Provides a conductive shell for EMI
considerations
Class Y - Applications where pressure must be maintained.
b. Series II connectors: General application within weapon systems which are
not subjected to high vibration or SWAMP areas. These connectors are not
scoop proof (see 6.1.1). Connectors are light weight.
c. Series III connectors: General application within weapons systems and are
suitable for blind mating areas. These connectors provide high-vibration
characteristics at elevated temperature and are suitable for SWAMP areas
with the proper connector accessories.
Class W - Provides a corrosion resistance shell.
Class F - Provides a conductive shell for EMI requirements.
Class K - Provides a stainless steel firewall connector for engine
applications.
Class S - Provides a stainless steel firewall connector with enhanced
EMI performance
Class Y - Applications where pressure must be maintained.
Class J - Provides a corrosion resistant, lightweight composite shell
with conductivity equivalent to class W.
Class M - Provides a corrosion resistant, lightweight composite
connector with conductive plating for EMI performance equivalent to
class F.
Class G - Same as class F but additional requirements for space grade
applications
Class H - Same as class Y but additional requirements for space grade
applications
d. Series IV connectors: General application within weapons systems where a
quick disconnect coupling system is required for blind mating or other
mating problem areas. These connectors provide high-vibration
characteristics and are suitable for SWAMP areas with the proper connector
accessories.
Classes W, F, G, H, J, M, and Y - Same as for series III.
e. Series I and II are intermateable with series I and II respectively of
MIL-C-27599.
a. Users of connectors, covered by this specification, in new design systems
and support equipment are advised to evaluate carefully for each
application the relative merits of the long shell series I, III, IV, and
short shell series II connectors. When considering use of the short shell
series II connectors, the following areas must be evaluated:
(1) Series II connectors are vulnerable to pin contact bending from
scooping, with contact size 22 being the most vulnerable.
(2) Use of series II connectors should be avoided in areas of blind
mating.
(3) Receptacles should be located so as to minimize the amount of
required cable bending. When using series II connectors with large
cables which must be bent at right angles, the cables must have the
right angle bend permanently established.
(4) Series II connector should not be used with heavy jacketed cable and
excessive overhang moments, because of possible shell damage.
(5) Series II connectors should not be used in areas of rough handling
such as experienced near engine removal, generators, support
equipment, or portable equipment, etc.
(6) When mating series II connectors in areas of difficult visibility,
care must be exercised to make sure that all bayonet pins are engaged
by the coupling ring, since it is possible to engage only one bayonet
pin and therefore only partially couple.
(7) When mating series II connectors in areas of difficult visibility,
care must be exercised to make sure that connector plugs with pins
are not coupled to receptacles with pins. This situation will result
in the contacts touching.
b. When the use of series IV connectors are considered, the design of the
coupling system should be evaluated. If the coupling mechanism between
the coupling ring and the shell is not properly positioned prior to the
mating operation, the coupling ring must be repositioned prior to mating.
c. Class P connectors shall not be used in Air Force new design applications,
except when specifically approved by the procuring activity.
d. Application restrictions concerning the use of these connectors are set
forth in MIL-STD-1353.
e. Recommended panel cutout dimensions are shown on figure 28.
f. The intermating of composite connectors to metal shell connectors or
accessories should be restricted until the completion of an evaluation
which indicates acceptability. Compatibility of connectors should be
addressed when intermating different classes.
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